Installation Guide & Patterns:

Disclaimer: Laying patterns are for guidance only. The sizes may differ depending upon the pack sizes.

Please find the laying patterns for our paving ranges below. If you have any questions or are unsure on any of the below please contact our team today.

Installation Instructions:

Installing Paving Slabs

Below we keep the same sequence you supplied, noting where porcelain and natural stone diverge (PSD 2025 guides • BS 7533-102).

  • Good planning & drainage: surface ≥ 150 mm below any DPC; fall 1 : 60 (≈ 17 mm / m).
  • Utilities check: mark cables, gas & water before digging.
  • Patios/paths: dig for 100 mm Type 1 + 30-40 mm mortar + slab thickness (≈ 150 mm).
  • Driveways / wet ground: allow 200 mm for the sub-base.
  • Over-cut 150-200 mm for working room; lay & compact the sub-base.
  • Poor soils: non-woven membrane, then Type 1 in ≤ 70 mm lifts (5 plate-compactor passes each lift).
  • Set concrete-haunched edge restraints before bedding.

Prepare the full-bed mortar (laying course)

MaterialMixCompacted thicknessNotes
Porcelain 4 : 1 sharp sand / crushed-rock fines : OPC 30–40 mm Flat bed; no trowel furrows; workable ≤ 2 h
Natural stone Same 4 : 1 (avoid builders’ sand); use 0–6 mm crushed rock 30–40 mm Full contact; no spot-/ring-bedding (avoids reflective staining)

  • Prime the slabs: Porcelain: 2-3 mm bonding slurry on back just before laying. Natural stone: SBR primer / SBR-slurry for adhesion & moisture control.
  • Lay the slabs: Tap home with a rubber mallet. Joint width — Porcelain 5 mm spacers; Natural stone 10-15 mm. Check levels often; BS 7533 lipping < 2 mm.
  • Clean as you go: wipe fresh mortar with clean waternever acid cleaners.
  • Curing: foot traffic 24 h; heavy loads 48 h.
  • Jointing / Grouting Bed must firm first; joints ≥ 20 mm deep. Use resin/polymeric compound; respect manufacturer’s limits.
  • Circles & Insets: start at centre; set circles first if part of a larger patio.

Quick reference – key differences

StagePorcelainNatural stone
Primer Bonding slurry 2-3 mm
(PSD Porcelain Guide)
SBR slurry / primer
(PSD Natural-Stone Guide)
Joint width Exactly 5 mm (spacers) 10-15 mm; no cross-joints on random layouts
Cutting Continuous-rim diamond blade, wet-cut Standard masonry blade
Sealing Optional – porcelain is non-porous Consider after 3-6 months to resist stains

Laying Block Paving

Sequence mirrors BS 7533 good-practice. Notes highlight where porcelain and natural-stone blocks differ (both 50 mm thick).

  • Plan & set-out: finish ≥ 150 mm below any DPC; design falls 1 : 60 (~17 mm / m).
  • Excavate: 200–250 mm below finished level for domestic driveways, plus 150–200 mm beyond edges for restraints.
  • Sub-base: 100–150 mm MOT Type 1 (crushed hardcore) laid beyond the block line; compact in ≤ 75 mm lifts with a vibrating plate.
  • Edge restraints: install kerbs/blocks on a concrete bed to create a rigid border before bedding the paving.

Bedding layer

MaterialMixCompacted thicknessNotes
Porcelain blocks
(50 mm)
4 : 1 sharp-sand / cement mortar (bound system) 35 – 40 mm Full support; prime undersides with bonding slurry before laying
Natural-stone setts
(50 mm)
Grit (sharp) sand – unbound 25 – 40 mm (after compaction) Flexible bedding; moisture-balanced sand aids interlock

  • Lay the blocks: Porcelain: bed onto mortar, keep 5 mm joints, align with string lines. Natural stone: place blocks tight-jointed (no gaps), stagger bonds for strength.
  • Joint & compact: Porcelain: fill 5 mm joints with flowable grout or resin; compact using a roller or plate fitted with a rubber mat. Natural stone: sweep kiln-dried sand into joints, vibrate with a rubber-matted plate, top-up and re-vibrate until joints stay full.
  • Cleaning & after-care Sweep regularly; rinse surface dirt with clean water. Avoid acid-based cleaners: they can bleach natural stone, attack cement joints and strip porcelain’s vitrified surface. Use pH-neutral patio cleaners or manufacturer-approved products instead.

Quick reference – key differences

StagePorcelain blocksNatural-stone setts
Typical block thickness 50 mm 50 mm
Bedding Bound mortar bed (35–40 mm) + slurry primer Unbound grit-sand bed (25–40 mm compacted)
Jointing Flowable grout / resin, 5 mm Kiln-dried sand, 2–3 mm
Final compaction Roller or padded plate (low amplitude) Standard vibrating plate with rubber mat

These guide lines are informative only and not comprehensive. For more detailed information please visit www.pavingexpert.com and www.paving.org.uk

All our slabs should be laid pointing downwards. They should go on a full Mortar Bed of Sand & Cement with a Sub-base. The recommended laying ratio is 4 parts sharp sand and 1 part cement.

A quick visual guide below will show the laying process. Please note that this is for reference purpose only and all necessary Health & Safety Precautions should be taken whilst laying them.